Seized pack zips

AnnabelP

New Member
Dec 13, 2014
26
72
Brisbane, QLD, Australia
Time of past OR future Camino
Camino Frances (2016) Camino Portuguese (2023)
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
 
Very light, comfortable and compressible poncho. Specially designed for protection against water for any activity.

Our Atmospheric H30 poncho offers lightness and waterproofness. Easily compressible and made with our Waterproof fabric, its heat-sealed interior seams guarantee its waterproofness. Includes carrying bag.

€60,-
The focus is on reducing the risk of failure through being well prepared. 2nd ed.
Ideal pocket guides for during & after your Camino. Each weighs only 1.4 oz (40g)!

Kitsambler

Jakobsweg Junkie
Aug 7, 2008
2,345
3,942
Seattle WA
kitsambler.wordpress.com
Time of past OR future Camino
SJPP 2023
If the lubricant method fails, you can try manipulating the zipper "head". Take a thin-bladed flat screwdriver (or maybe a table knife) and slide it into the "mouth" between the underside of the "head" and the row of interlocked "teeth". This will open the "mouth" just slightly (hopefully!) and allow the "head" to move more freely.
 
3rd Edition. More content, training & pack guides avoid common mistakes, bed bugs etc

lt56ny

Veteran Member
Jul 28, 2012
4,724
12,692
Bucerias, Mexico
Time of past OR future Camino
2024 Aragones, Madrid, Portugues Coastal
if the cause is corrosion, try vinegar. works on metal, not on plastic.
I live in Puerto Vallarta and had this problem ane with the heat and high humidity many things take a beating especially if in a closet for an extended period. When I researched the problem I read that vinegar may be a solution. It took a little elbow grease but it did the job and my zippers on my pack all worked without any further issues.
 
  • Like
Reactions: AnnabelP
Technical backpack for day trips with backpack cover and internal compartment for the hydration bladder. Ideal daypack for excursions where we need a medium capacity backpack. The back with Air Flow System creates large air channels that will keep our back as cool as possible.

€83,-
Jan 19, 2016
8,495
26,836
Suburb of Boston, Mass., USA
Time of past OR future Camino
Us:Camino Frances, 2015 Me:Catalan/Aragonese, 2019
Perhaps there is fabric caught between the teeth and the pull on the unseen side. Anyway, here is an instructional webpage with some video clips.

I've seen YouTube videos on zipper repair. Just to let you know where to go in case you accidentally cause some damage.
 

Scott Sweeney

Veteran Member
Jun 19, 2014
738
1,089
Fredericksburg, Va.
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euro

I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
Star brite snap and zipper lubricant. Available at Target and Walmart.
 
  • Like
Reactions: AnnabelP
The focus is on reducing the risk of failure through being well prepared. 2nd ed.

DebandPeter14

New Member
Jul 12, 2013
8
87
Christchurch New Zealand
Time of past OR future Camino
Frances (2014)
Norte (2019)
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
You can purchase a graphite dust dispenser from a locksmith or hardware store. Great for stiff locks as well.
 

Swift3

Member
Jul 21, 2015
82
94
Memphis, TN
Time of past OR future Camino
CP, Porto to SdC, May/June 2016
You can purchase a graphite dust dispenser from a locksmith or hardware store. Great for stiff locks as well.
Just don't try to use the graphite with anything else like oil or wax. (You might be able to use PTFE sprays (WD40, et al) that will dry and leave a film of dry PTFE, and not impair the "lubricant" properties of graphite, but not sure.)
 
  • Like
Reactions: AnnabelP
A selection of Camino Jewellery

An Tincéir

Member
Feb 4, 2016
73
110
79
Crossmolina, Co. Mayo, Ireland
Time of past OR future Camino
2009
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
Spray with vinegar
 
  • Like
Reactions: AnnabelP

AnnabelP

New Member
Dec 13, 2014
26
72
Brisbane, QLD, Australia
Time of past OR future Camino
Camino Frances (2016) Camino Portuguese (2023)
@AnnabelP At any rate, as you can tell by now, there are an entire squadron of us perched on the edge of our seats, awaiting the final verdict. Enquiring minds want to know if this gets fixed!
Well, this will be my job for this morning! I will try all (vinegar first I think) and report back! 🤩 Thanks to everyone for your advise! ❤️
 
Dec 21, 2016
59
77
Time of past OR future Camino
2017 September
Os
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
Osprey usually guarantee for life. If above mentioned trick’s don’t work contact Osprey for a replacement or fix
 
Ideal sleeping bag liner whether we want to add a thermal plus to our bag, or if we want to use it alone to sleep in shelters or hostels. Thanks to its mummy shape, it adapts perfectly to our body.

€46,-

Richard Smith

Active Member
Aug 15, 2016
325
716
Sydney, Australia
Time of past OR future Camino
Frances 2016
Kumano Kodo 2014
Ahh!
A topic I have more than some experience with.
1st soak in water and try again
2nd use spray can lubes such as WD40
3rd use a bar of soap (you should be getting some additional teeth opening by now). Use pliers or similar but carefully/softly.
4th soak again, drumming fingers, looking up on-line prices for a replacement of your item.
5th leave out in the sun, air it well, go have a weekend away and relax, come back and carefully soak again and try SLOWLY tugging the zipper link by link.
6th if more than 2/3rds of your zippers are now working (mine were) continue to use the item with a customised closure on what is hopefully a minor outage. Otherwise review what you liked about the item and seek same in replacement .. and ...
7th downgrade use to recreational activities/shopping.
 
The 2024 Camino guides will be coming out little by little. Here is a collection of the ones that are out so far.

Harland2019

Active Member
Jan 8, 2019
318
1,114
Yorkshire, England
Time of past OR future Camino
CF April 2019, CF May 2022, CF June 2024
I haven't tried this but is it worth putting in the freezer and after an hour or so bringing out and pouring hot (boiling?) water over the zip? My poor science knowledge thinks that expanding by freezing (does it need to be damp?) may free up any locked mechanism.
 
  • Like
Reactions: AnnabelP
Nov 1, 2012
543
1,274
77
Salt Lake City, Utah
Time of past OR future Camino
Frances/Portuguese/Ingles/Sanabre/Frances/Fineste
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
Ivory soap / candle wax / WD40
 

ken2116

Member
Apr 10, 2020
95
150
Northern CA
Time of past OR future Camino
Someday. But have hiked the Sierra and the Pyrenees.
I pulled my Osprey pack out today to prepare for the Portuguese in early May. Last time I used it was in 2016 for the Frances from SJPDP. Unfortunately some of the zips have seized and I’m having difficulty opening them. Any suggestions for getting the pesky things open? My husband is hoping one of the pockets may have a wad of Euros in it!!! 🤣🤩
Hot water could free up hardened skin oils and dust, etc. Otherwise try a lubricant, any of: , soap, glycerin, rubber preservative, silicone spray. If it's a metal zipper and corroded, the vinegar suggestion might work, but once freed follow it with a thorough water rinse and a protective coating such as silicone, lanolin (which is anticorrosive, as is whale oil...), Vaseline, etc.
 
  • Like
Reactions: AnnabelP
€2,-/day will present your project to thousands of visitors each day. All interested in the Camino de Santiago.

AnnabelP

New Member
Dec 13, 2014
26
72
Brisbane, QLD, Australia
Time of past OR future Camino
Camino Frances (2016) Camino Portuguese (2023)
So the solution is in! Soaked three of the four zips in vinegar from 4 hours to overnight and with a bit of strong manipulation and a couple of broken zip pulls they came open. The fourth zip I used a product called CLR (Calcium Limescale Rust Remover) available in Australia. The main ingredients are sodium percarbonate and hydrogen peroxide. Worked much more quickly than the vinegar and in five minutes I had the fourth one open.
Unfortunately all I found in the compartments were some plastic bags with clean toilet paper, a face washer and a mouldy old roll of Werthers Original caramels! No wad of euros. 😉
 

onwayhome

Active Member
Mar 2, 2016
182
398
Time of past OR future Camino
Frances Ponferrada-Santiago,(c1986)
Frances SJPP-Santiago (2011)
Portuguese Porto- Finisterre (2016)
St Michaels Way (2016)
Phew! Glad you got there in the end.
For general bag repairs I'd recommend contacting Osprey, I've found them to be really helpful.
 
  • Love
Reactions: AnnabelP
Ideal sleeping bag liner whether we want to add a thermal plus to our bag, or if we want to use it alone to sleep in shelters or hostels. Thanks to its mummy shape, it adapts perfectly to our body.

€46,-

Most read last week in this forum

I have just boarded an Iberia flight to Madrid, and so far have seen two people come on with collapsed poles attached to their backpacks. The topic that never dies……
The standard response to what to do when you get bed bugs, is to wash and dry everything at 60 degrees. But if you do that to your silk sleeping bag liner or your merino socks or t shirts or down...
I typically wash my clothes by hand with a bar of Lagarto soap. It’s non-chemical and is the soap I was introduced to back in Spain in the 70s. When you wash clothes by hand, you typically rub...
Does anyone have experience with the Patagonia Cool Daily long sleeve hoody on the Camino? Last summer on the Norte I wore the REI Sahara long sleeve t-shirt and while I liked it I found it a bit...
Hi, I'm off to CDN tomorrow but this is in my mind. I got the baggage transfer from from Correos and I will going to walk from Irun to Llanes this time, so my plan is to carry a 22lts day pack and...
The new "Experience" line from Altra looks interesting. Has anybody tried them yet? I will order a pair of Altra Experience Wild and report back after some day hikes. They have the traditional...

❓How to ask a question

How to post a new question on the Camino Forum.

Similar threads

Forum Rules

Forum Rules

Camino Updates on YouTube

Camino Conversations

Most downloaded Resources

This site is run by Ivar at

in Santiago de Compostela.
This site participates in the Amazon Affiliate program, designed to provide a means for Ivar to earn fees by linking to Amazon
Official Camino Passport (Credential) | 2024 Camino Guides